Thermal oil pipes

Calculate your thermal oil electrification opportunity

Many industrial thermal oil systems still rely on fossil fuel-fired heaters, creating ongoing fuel costs, carbon emissions and operational complexity. Use the calculator below to estimate the potential impact of transitioning to an electric thermal oil heating system. 

The electrification assessment calculator will allow you to discover: 

  • Estimated annual carbon emissions from your existing system 
  • Annual energy consumption of your current heating process 
  • Estimated electrical energy requirements for an equivalent electric thermal oil heater 

Why are thermal oil operators exploring electrification?

Electrification is increasingly being evaluated as a way to improve thermal oil system performance while supporting long-term business and sustainability objectives. 

  • Efficiency
    Direct electric heating eliminates combustion losses and can improve overall energy utilisation.
  • Simplified Operation
    Remove the complexity associated with burners, fuel supply systems and flue infrastructure.
  • Reliability
    Fewer mechanical components can help reduce maintenance requirements and improve operational consistency
  • Energy Strategy
    Reduce exposure to fuel supply challenges and support future energy transition plans.
  • Lower Emissions
    When powered by low-carbon electricity, electric heating can significantly reduce process emissions.

Calculate your thermal oil system carbon emissions

Enter your details below to estimate your thermal oil system's annual emissions and energy use. Results are representative of typical operation of similar equipment and make various assumptions on efficiencies, functionality and operational behaviors. For more specific results, please contact us to schedule a thermal oil electric conversion assessment








Beyond decarbonization

For many industrial operators, the conversation has evolved beyond carbon reduction alone. Electrification is increasingly being considered as a route to: 

  • Improve process efficiency 
  • Reduce maintenance requirements 
  • Simplify thermal oil system operation 
  • Reduce dependence on fuel infrastructure 
  • Improve temperature control 
  • Support long-term energy security 
  • Future-proof heating assets 

Every facility is different, which is why understanding your current system is the first step toward determining whether electrification is the right solution.

Book your electrification conversion assessment